How to Install Variable Length Pushrods in a Harley Davidson Evolution Engine

Thursday, May 22, 2014 | Labels: , , , , , , , , , , , | 1 comments |
How to Install Variable Length Pushrods in a Harley-Davidson Evolution Engine

Pushrods are the longest and most visible pieces in a chain of mechanical components that connect a cam shaft inside a Harley-Davidson Evolution engine, with the rockers that open and close the exhaust and intake valves in a Harley cylinder head. The "lift" of these valves determines how much air and exhaust enters and leaves the cylinders. Within this chain of components, pushrods or rockers may be adjusted. It is easier to adjust pushrods than it is to pull apart the top of the engine. Harleys are shipped with non-adjustable pushrods, but the motor company does sell a set of quick install adjustable pushrods that bolt in as follows.

Instructions

    1

    Shift the motorcycle into top gear. Raise the bike on a motorcycle jack until the rear wheel is completely off the ground.

    2

    Cut the stock pushrods in half with a bolt cutter and pull them off the engine.

    3

    Remove both spark plugs with a spark plug socket and a socket wrench. Shine a flashlight into the front spark plug well and look into it.

    4

    Slowly turn the rear wheel by hand until the front piston is at the top of its stroke.

    5

    Replace the O-rings, the lower pushrod covers and the spring cover keeper with new components supplied in the kit by hand using a flathead screwdriver when needed.

    6

    Loosen the locknut on all of the pushrods with an open end wrench and adjust them to their shortest length.

    7

    Install the pushrods with pushrod covers by hand, ensuring that the adjuster end of the pushrod is down and the ball end of the adjuster is in the tappet socket. Adjust the pushrods for your motorcycle according to the instructions in the kit.

    8

    Lower and remove the motorcycle jack. Replace the sparkplugs with a sparkplug socket and socket wrench.

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Makita Impact Gun Tips

Wednesday, May 21, 2014 | Labels: , , , | 0 comments |

Makita produces a variety of hand and power tools for commercial and personal use that make completing projects easier and quicker. The Makita impact gun is a cordless impact drill that produces significantly more power than a standard cordless drill designed to drill hard surfaces and remove stubborn fasteners.

Safety

    Makita impact guns are powerful tools. Use them with caution. Wear protective gear when using any drill, to prevent debris from harming your eyes. Gloves can protect your hands if they slip off the drill, striking a sharp object, or in case something falls onto your hands. Keep the Makita cordless impact drill away from liquid substances, including water, as they could cause an electrical shock and damage the product.

Size

    Makita produces its impact drills in varying sizes according to the battery strength. The amount of battery strength directly affects the power output of the drill. Smaller models work well for most household uses, and large models stand up to commercial use. Using an underpowered drill can result in damage to the drill if the motor overheats. Only use the battery charger designed for the size battery of your drill, and remove fully charged batteries promptly from the charger to prevent damage.

Drilling

    When using your Makita impact drill to penetrate into hard surfaces, maintain a firm grip with both hands. Apply pressure straight into the bit, but do not bind the bit. If you do bind it, you can be injured from the bit breaking apart. Choose the drills setting according to the surface you are drilling into. Use a lubricant if the drill bit repeatedly overheats. Harder surfaces require faster rpm modes. Start with the soft hammer mode when utilizing your impact drill to install screws or lag bolts into a material, adjusting the power level as needed.

Removing Items

    Makita impact drills feature power to remove stubborn nuts, bolts, screw and fasteners caused by over-tightening or corrosion. Spray any rusted or corroded metal fasteners and nuts with a lubricant or penetrating agent to aid in the removal. Keep the impact drill on a low power level initially so you dont break the bolt or fastener. Increase the power as necessary. Hold the drill firmly when removing stuck items, and never apply leverage to the drill when trying to break loose an item. Leverage can damage the drill.

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How to Measure the Bore of a Hydraulic Cylinder

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How to Measure the Bore of a Hydraulic Cylinder

Hydraulic cylinders are found in automobiles, boats and other large equipment. Hydraulic oil or another pressurized fluid powers the cylinder and forces a piston located inside a barrel to move back and forth. The inner diameter of the barrel, where the piston moves, is known as the bore, and is a critical measure for the operation of the hydraulic cylinder. The lifting force of a cylinder is based on the size of the bore diameter multiplied by the hydraulic pressure. Measure the bore of a hydraulic cylinder to help calculate generated force.

Instructions

    1

    Disassemble the cylinder so that the bore is accessible. The exact procedure depends on the type of hydraulic cylinder. Clean any fluid from inside.

    2

    Twist the ratchet on the end of the telescopic bore gauge until the anvil and head are slightly larger than the opening in the bore.

    3

    Place the opened anvil and head against the bores opening at a gentle angle. Slowly straighten the bore gauge until the base of the instrument stands vertical and the head and anvil touch opposite sides of the bore wall. Rock the gauge gently in the bore to lock the anvil in place.

    4

    Remove the telescopic bore gauge from the bore. Measure the distance between the head and anvil with a micrometer or caliper to determine the diameter of the bore.

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How to Change a Harmonic Balancer in a 1989 Olds

Tuesday, May 20, 2014 | Labels: , , , , , , , , | 0 comments |

Oldsmobile is a brand of car manufactured by General Motors. The Oldsmobile models that were in production in 1989 include the 88, 98, Cutlass Supreme and Toronado. All of these vehicles use a harmonic balancer, or crankshaft balancer, to keep the crankshaft stable as it rotates. The crankshaft balancer is a weighted disc mounted on the end of the crankshaft. The procedure for replacing the harmonic balancer in a 1989 Oldsmobile is generally the same for all models, except for the components you need to remove to access the crankshaft.

Instructions

    1

    Disconnect the cable from the negative battery terminal with a socket wrench to avoid starting the engine during the crankshaft balancer installation. Turn the drive belt tensioner counterclockwise to relieve the tension on the drive belt. Detach the drive belt from the crankshaft pulley.

    2

    Remove any additional components needed to access the crankshaft. This can include the shroud for the cooling fan, the cooling fan and the radiator, depending on the specific Oldsmobile model.

    3

    Disconnect the attaching bolt for the crankshaft damper with a socket wrench. Attach a puller to the crankshaft damper, and pull the damper from the crankshaft. Release the puller from the damper.

    4

    Mount the new crankshaft damper to the crankshaft, and fasten the mounting bolt for the damper with a socket wrench.

    5

    Install the components you removed in step two to access the crankshaft. Mount the drive belt to the crankshaft pulley, and turn the belt tensioner clockwise to apply tension to the drive belt. Connect the cable to the negative battery terminal with a socket wrench.

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How to Replace an 02 Sensor in a 95 Astro Van

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There are two oxygen or O2 sensors in the exhaust system on the 1995 Chevy Astro van. The process of changing the O2 sensors is the same whether it is the upstream or downstream sensors that you need to change, except that the location is different. These O2 sensors are critical to the proper operation of the fuel system and performance of the engine in your van. If you have a bad sensor, change it right away to correct drivability issues, hard stats and poor fuel mileage.

Instructions

    1

    Raise the front of your Chevy Astro with a jack and support it under the frame rails with a set of jack stands. Remove the jack once the van is securely on the stands.

    2

    Locate the O2 sensors from under the van. The upstream sensor threads into the exhaust pipe coming down from the engine manifold. It is on the inside edge of the pipe, closest to the engine block. The downstream O2 sensor is in the exhaust system just forward of the catalytic converter.

    3

    Determine which sensor you need to change, and position yourself below it. Locate the wiring harness coming out of the back of the top of the sensor and follow it up to the connector where the sensors harness and the vans wiring harness join. Disconnect the two halves of the connector by releasing the locking tab and pulling them apart.

    4

    Remove the O2 sensor from the exhaust pipe using an O2 sensor socket and ratchet to turn the sensor counterclockwise until it is free from the threads. Discard the old sensor and install the new one into the threaded hole on the exhaust pipe using your hands to get it starter. This will help prevent cross threading.

    5

    Tighten the O2 sensor with your O2 sensor socket and ratchet. Run the wiring harness connector from the new sensor up to the connector on the vans wiring harness. Push the two halves of the connectors together until the locking tab engages. If you are replacing both sensors, move to the other sensor and repeat the process.

    6

    Raise the front of your Astro off the jack stands with a jack. Remove the stands from under the van then lower the jack, setting the van back on the ground. Test run the engine to verify the sensors are functioning properly.

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How to Reset the Airbag Computer on a 96 Dodge Caravan

Monday, May 19, 2014 | Labels: , , , , , , , , , , | 0 comments |
How to Reset the Airbag Computer on a 96 Dodge Caravan

You can reset the airbag or SRS (Supplemental Restraint System) computer on your 1996 Dodge Caravan right from your home garage, saving yourself time and money. The On-Board Diagnostics computer stores trouble codes from sensors positioned throughout the vehicle. The Caravan alerts you to an airbag malfunction by illuminating the SRS light on the instrument panel. If you see this light, stop the vehicle and have it towed to your mechanic.



Once the airbag has been examined and replaced, you can reset the computer using a diagnostic reset tool. This is a small hand-held device sold at all auto parts retailers.

Instructions

    1

    Locate the fuse panel cover under the steering column. Open the cover by turning the knob and pulling down.

    2

    Find the open port in the fuse panel that is the same size and shape as the diagnostic reset tool connector end. Plug this tool into the port.

    3

    Put the key into the ignition and turn it to the "II" position but dont start the engine. Wait for the light to stop blinking on the reset tool. Once it has stopped flashing, the airbag computer will be reset.

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Safety of Optima Batteries

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Optima is a manufacturer of sealed, lead acid batteries used in motor vehicles. The batteries manufactured by Optima are created using the U.S. Occupational Safety and Health Administration (OSHA) hazard communication standard.

Safety

    When used in the correct manner, as described by Optima, the batteries produced by the company are safe for use. When handling or performing maintenance on a battery, Optima recommends the use of protective clothing including eye protectors, face and hand protection.

Lead

    Under extreme heat, such as fire, the protective case surrounding Optima batteries can break and leak toxic chemicals including lead. Exposure to lead can be a health hazard resulting in loss of appetite, diarrhea and constipation with stomach cramps.

General

    Optima publishes general safety guidance for its products, including installing and performing repairs on a battery in a ventilated area to avoid exposure to fumes. Motor vehicle batteries manufactured by Optima contain sulfuric acid that can cause breathing problems and severe burns.

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How to Replace the Timing Belt on a 2001 Isuzu Rodeo

Sunday, May 18, 2014 | Labels: , , , , , , , , , , | 1 comments |
How to Replace the Timing Belt on a 2001 Isuzu Rodeo

The Isuzu Rodeo is a pickup truck manufactured from 1988 to 2002. A common engine for the 2001 model is a four-cylinder, 2.2-liter engine with a double overhead camshaft (See Reference 1) (See Reference 2) . This engine requires a timing belt to keep the crankshaft and camshaft synchronized. The most important part of replacing the timing belt is ensuring that you keep the crankshaft and camshaft in the correct position during the procedure.

Instructions

Removal

    1

    Disconnect the negative battery cable with a socket wrench to ensure you dont inadvertently start the engine.

    2

    Turn the drive belt adjuster clockwise with a box-end wrench to relieve the tension on the the drive belt. Remove the drive belt.

    3

    Detach the electrical connectors from the chassis wiring harness in the left rear quadrant of the engine compartment.

    4

    Disconnect the bolts that attach the crankshaft pulley to the crankshaft with a socket wrench, and remove the pulley.

    5

    Remove the retaining nut that attaches the engine harness cover to the front of the engine, and detach the cover.

    6

    Remove the cover for the timing belt with a socket wrench. Rotate the crankshaft clockwise to align the timing marks on the crankshaft with the timing marks on the crankshaft housing.

    7

    Disconnect the adjusting bolt for the timing belt tensioner and remove the tensioner from the engine. Detach the timing belt from the crankshaft and camshaft.

Installation

    8

    Connect the timing belt tensioner and tighten the adjusting bolt by hand. Turn the crankshaft clockwise to align its timing marks if necessary.

    9

    Place a "J-43037" tool between the intake sprocket and exhaust sprocket of the camshaft to hold the camshaft in place while you install the timing belt.

    10

    Install the new timing belt while keeping the tension side of the belt taut. Turn the adjusting lever on the timing belt tensioner clockwise until the pointer on the tensioner moves to the center of the "V" notch on the tensioner housing.

    11

    Tighten the adjuster bolt for the timing belt tensioner to 18 ft. lbs. with a torque wrench.

    12

    Replace the front cover for the timing belt and tighten its mounting bolts to 53 in. lbs. with a torque wrench. Attach the electrical connectors for the engine harness. Connect the crankshaft pulley and torque its mounting bolts to 14 ft. lbs.

    13

    Install the drive belt and turn the drive belt adjuster counterclockwise to apply tension to the drive belt. Attach the cable to the negative battery terminal with a socket wrench.

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How to Install a Camshaft Position Sensor on a 2002 VW Passat

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Volkswagen uses a camshaft position sensor on the 2002 Passat sedan to relay information about the camshaft position and engine speed to the electronic control module to determine ignition timing and fuel injection synchronization. Located on the cylinder head behind the upper timing belt cover on the 1.8-liter engine, the sensor is accessible for removal and replacement. Replace the sensor using basic hand tools.

Instructions

    1

    Locate the cam position sensor electrical connector on the timing belt cover just to the left of center of the engine. Unlock the connector retaining tab and pull the connector off the sensor.

    2

    Unlock the upper timing belt cover retainer clip at the top-right corner of the cover. Pull the top of the cover away from the engine slightly and disengage the upper cover from the tab in the lower cover. Lift the upper cover straight up and out of the engine compartment.

    3

    Remove the two camshaft sensor retaining bolts using a ratchet and socket. Pull the old sensor off the engine.

    4

    Make certain the tab on the faceplate on the end of the camshaft is properly indexed in its detent. Install the new sensor on the engine. Install the two sensor retaining bolts and torque them to 88 inch-pounds using an inch-pound torque wrench and socket.

    5

    Position the upper timing belt cover on the engine. Engage the tab in the lower timing belt cover with the slot in the upper timing belt cover. Snap the upper cover into place. Install the camshaft sensor electrical connector and ensure the retainer locks in place.

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How to Change the Timing Belt in a 1993 Ford Probe GT

Saturday, May 17, 2014 | Labels: , , , , , , , , , , , | 0 comments |

The Ford Probe was a sport coupe manufactured from 1989 to 1997, with the second generation of this series beginning in 1993. The GT trim level was a sportier version of the base model, and included a six-cylinder 2.5-liter engine with a double overhead camshaft. This type of engine requires a timing belt to synchronize the movement of the camshafts and crankshafts. The timing belt in a 1993 Ford Probe requires replacement approximately every 60,000 miles.

Instructions

    1

    Remove the cable from the negative battery terminal with a socket wrench. Support the engine with a floor jack and remove the mounting bolts on the right engine mount. Disconnect the engine mount and detach the covers for the timing belt.

    2

    Turn the crankshaft clockwise to align the timing marks. The timing mark on the crankshaft sprocket must align with the timing mark on the oil pump. The timing marks on the camshaft sprockets must align with the timing marks on the cylinder head.

    3

    Hold the timing belt tensioner in place to avoid stripping the threads on the mounting bolts when you remove them. Disconnect the lower mounting bolt on the timing belt tensioner with a socket wrench first, then disconnect the upper mounting bolt. Remove the mounting bolts on the number 1 idler pulley and remove the pulley. Detach the timing belt from its pulleys.

    4

    Insert a tool handle of appropriate size into one of the camshaft sprocket holes to hold it in place. Disconnect the mounting bolt for the camshaft sprocket with a socket wrench, and remove the sprocket from the camshaft.

    5

    Shift your transmission into fourth gear and set the parking brake if your vehicle has manual transmission. Disconnect the dust cover for the flywheel with a socket wrench, and install a locking tool onto the flywheel if your vehicle has automatic transmission. Disconnect the mounting bolt for the crankshaft sprocket and remove the sprocket.

    6

    Align the dowel on the right camshaft with the slot on the right camshaft sprocket Installed the sprocket onto the camshaft and hold the sprocket in place. Fasten the mounting bolt for the camshaft sprocket and tighten it to between 35 and 48 foot-pounds with a torque wrench. Repeat this step to install the left camshaft sprocket.

    7

    Align the key way on the crankshaft with the timing mark on the oil pump and install the crankshaft sprocket onto the crankshaft. Tighten the mounting bolt for the crankshaft sprocket to between 116 and 122 foot-pounds with a torque wrench.

    8

    Hold the timing belt tensioner in place with a vertical press and push the adjuster rod into its hole to align the hole on the piston with the second hole on the case of the timing belt tensioner. Place a metal pin with a diameter of 0.063 in. into the second hole on the timing belt case to hold the piston in place.

    9

    Turn the crankshaft clockwise to align the timing marks on the camshaft sprockets, if necessary. Turn the crankshaft counterclockwise to move the sprocket back by one tooth.

    10

    Install the timing belt onto the crankshaft sprocket, number two idler pulley, left camshaft sprocket, timing belt tensioner pulley and right camshaft sprocket in that order. Apply pressure to the timing belt to hold it in place, and install the number one idler pulley. Tighten the mounting bolt for the pulley to between 28 and 30 foot-pounds with a torque wrench.

    11

    Install the timing belt tensioner and tighten its mounting bolts to between 14 and 18 foot-pounds with a torque wrench. Remove the pin from the timing belt case. Turn the crankshaft two full turns clockwise to align the timing marks again.

    12

    Adjust the timing belt tensioner so that the deflection of the timing belt between the crankshaft and timing belt tensioner is 0.24 to 0.31 inches.

    13

    Connect the covers for the timing belt with a socket wrench, and install the right engine mount. Tighten the nuts for the engine mount to between 55 and 77 foot-pounds with a torque wrench and tighten the through bolt to between 63 in 86 foot-pounds. Lower the floor jacks supporting the engine, and attach the cable to the negative battery terminal with a socket wrench.

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What Is an EGR Sensor

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What Is an EGR Sensor?

The EGR sensor is an automotive engine component designed to work with an exhaust gas recirculation system. Exhaust gas recirculation systems are part of many newer makes of automobiles, which must comply to more stringent environmental standards. The EGR sensor detects temperature and oxygen levels and determines whether the system is functioning properly.

Benefits

    An EGR system offers two primary benefits to an automobile engine. The primary benefit is a reduced level of environmentally damaging emissions. The second benefit is a more efficient use of fuel, leading to better energy efficiency and more thorough combustion.

How EGR Systems Improve Engine Systems

    An automotive engine without an EGR system releases gaseous emissions with hydrocarbon waste that has not been fully consumed by the combustion process. An EGR system recycles this partially combusted waste gas back into the combustion system to be used a second time for an overall cleaner emission.

EGR Sensor Warning

    An EGR sensor fault warning on the vehicles indicator panel can indicate either that the sensor itself is damaged or that the exhaust gas recirculation system is not functioning within factory designated parameters. The best way to tell the difference between the two potential problems is to take the vehicle in for maintenance and have the sensor replaced.

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My 1997 4Runner Wont Start

Friday, May 16, 2014 | Labels: , , , , | 0 comments |
My 1997 4Runner Wont Start

The Toyota 4Runner is an SUV used for off-roading or hauling materials. If your 1997 Toyota 4Runner will not start, there are a couple of easy things that you can do realtively quickly. The battery and fluid levels are the first things to check to get the Toyota 4Runner started again.

Instructions

    1

    Open the hood to your 4Runner and look over the battery for any corrosion.

    2

    Clean the corroded battery terminals with a rag and then tighten them to the battery.

    3

    Check the positive and negative leads on the terminals to make sure the battery is installed properly.

    4

    Check the lights in your 4Runner to make sure that you didnt leave any on. If you left your lights on, the battery may just need to charge.

    5

    Use a separate car and jump the battery with jumper cables. Connect the positive lead of the jumper cable to the positive lead on your car battery. Connect the negative lead of the jumper cable to the negative lead on your car battery. Repeat the process on another car. Start the car and then start your car.

    6

    Check the fluid levels in your car. Low fluid can cause the engine to lock up and will inhibit the car from starting.

    7

    Check the fuel level to make sure you have enough gas.

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Front Wheel Alignment Tools

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Front Wheel Alignment Tools

Wheel alignment affects the steering pattern of your vehicle and is a major contributor to tire wear. Improperly aligned tires may pull to the left or right when driving, which is a dangerous safety hazard. The three elements of alignment to consider are caster, camber and toe. These terms er to the placement of the wheels, whether they be set forward or backward, tilted in or out or pointed to the inside or outside.

Laser Wheel Alignment Tool

    Laser wheel alignment tools make taking toe measurements quick and easy. Wheels with a toe-in setting face inside, while toe-out wheels point to the outside when the tires are viewed head on. Laser tools replace the old method of measuring, which usually involved painting a line around the tire and measuring by hand. With a wheel alignment tool, youll only need a steel bar and bungee cord to set the toe on a vehicle with an "in" or "out" toe setting. While these tools make setting the toe easy, the can be expensive and may not be practical for home workshops.

Caster/Camber Gauges

    Caster and camber are wheel alignment elements that can be measured with caster/camber gauges. Caster ers to the position of the wheels top and bottom ball joints in relation to the spinning axis, the cars axle. When viewed from the side, the ball joints may be positioned either in front of or behind the axle, rather than sharing an equal distribution for proper alignment. Camber can be viewed by looking at the tires head on; the top of the tire may be tilted in or out, which can cause uneven wear on your tires. Caster/camber gauges are attached to wheel hubs and use a level to determine the amount of positive or negative caster or camber associated with each wheel. You turn the wheel to one direction, take a reading, then turn in the other direction, take another reading and calculate the difference. Manual gauges are one option, but digital gauges take the guesswork out of caster and camber measurements.

Camber Kits

    Most vehicles are built with the ability to adjust toe and caster in the suspension set-ups, but, according to Sport Compact Only, "less than half of vehicles manufactured have camber adjustability." Those vehicles that do have this ability, usually only allow for a small range of correction. Camber kits widen the range of camber adjustability so you can correct excessive camber problems beyond factory specifications. They are almost always necessary if you lower your vehicle, which can produce excess negative camber. The shim and washer camber kit design is fairly easy to install; it fits snugly against the hub and acts like a shim to hold the tire out. Some camber kits are more difficult to install, however, and may require the complete removal or replacement of your vehicles ball joints.

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Additives for Low Oil Pressure on Diesel Engines

Thursday, May 15, 2014 | Labels: , , , , , , , | 0 comments |
Additives for Low Oil Pressure on Diesel Engines

When the oil pressure starts to drop in a diesel engine, problems set in. First, the oil is not fully spread across the engine, which contributes to further problems. Shaft bearings start to wear as a result, including the camshaft. Piston rings start to wear, leading to excessive oil burning. Overall, a snowball effect takes place, leading to eventual engine destruction. When the oil pressure goes low, all additives claim to "fix" the problem instantly. Correctly fixing the problem, however, involves extensive diagnosis, including analyzing the oil pump closely.

False Claims

    Low oil pressure in a diesel engine indicates something is seriously wrong. Trying to use additives to correct low oil pressure is like putting a band aid on a broken leg. Some additive makers have been known to make false claims of correcting engine problems. For example, the Federal Trade Commission in 2001 brought charges against Zmax oil additive for deceptive advertising.

True Causes

    The true causes of low oil pressure in a diesel engine are serious. First, check the oil level and type of oil you are using. The oil should be rated for diesel engines, and the proper viscosity must be used. The service department of the dealership that sells your make and model of vehicle can help you choose the right oil. If you are using the right oil, the next step is to suspect a faulty oil pump. Furthermore, Machinery Lubrication Magazine states that diesel fuel dilution causes low pressure at startup. A qualified diesel technician can assist you in diagnosing and correcting the problem.

Simple Cures

    If the oil pressure is a little low, try some simple fixes. Using a thicker viscosity of oil might help. For example, suppose the manufacturer calls for using 5W-20 to 20W-30 for the oil weight. If you use 20W-30, this is slightly thicker. You are still staying within the recommended guidelines, but are using oil at the upper range of the recommended thickness scale. If you suspect fuel dilution, drain and change the oil and oil filter. This will get rid of the thinned out oil. You oil pump may be sensitive to changes like this, and perhaps the problem will self correct.

Steps To Take

    Try the easy solutions first. If the oil pressure is just starting to go low, you may have to change the oil more often to overcome fuel dilution. Try to start your engine less frequently, as the experts state this leads to fuel dilution, particularly in cold weather. If the simple solutions do not resolve the problem, then professional expertise is needed to diagnose the root cause of the problem. Additives claim to correct problems, but these claims should be looked upon with skepticism.

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How to Install the Timing Belt in a 1989 Mazda Pickup Model 2200

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The Mazda B Series is a line of pickup trucks that Mazda Motor Corporation has manufactured since 1961. The number in the model name indicates the displacement of the engine, so the B2200 has a 2.2-liter engine. This engine has a single overhead camshaft, and uses a timing belt to coordinate the opening and closing of the cylinder valves. The replacement of the timing belt in a 1989 Mazda B2200 is part of its routine maintenance schedule.

Instructions

    1

    Remove the cable from the negative battery terminal with a socket wrench, and detach the accessory drive belts. Disconnect the covers for the timing belt.

    2

    Turn the crankshaft clockwise to align the A mark on the camshaft pulley with the timing mark on the camshaft housing. Disconnect the mounting bolts for the crankshaft pulley with a socket wrench, and remove the pulley from the crankshaft.

    3

    Detach the spring for the timing belt tensioner with a pair of brake pliers. Disconnect the mounting bolt from the timing belt tensioner with a socket wrench and remove the tensioner. Disconnect the timing belt from its pulleys.

    4

    Place a T-wrench onto one of the housing bolts for the camshaft pulley. Place another T-wrench on the mounting bolt for the pulley and disconnect the mounting bolt. Remove the camshaft pulley from the camshaft.

    5

    Install the new timing belt and align the timing marks on the camshaft pulley if necessary. Ensure that the timing belt engages the teeth on the sprockets of the camshaft, crankshaft and belt tensioner.

    6

    Install the mounting bolt for the belt tensioner and tighten it by hand. Install the tensioner spring, and loosen the lock bolt for the belt tensioner with a socket wrench.

    7

    Turn the crankshaft clockwise by two turns and align the timing marks. Tighten the locking bolt on the timing belt to between 28 and 38 ft. lbs. with a torque wrench. Turn the timing belt tensioner to adjust the tension on the timing belt. The timing belt should deflect by about 12mm when you apply a force of 22 lbs. to the longest span of the timing belt.

    8

    Replace the covers for the timing belt with a socket wrench, and attach the accessory drive belts. Connect the cable to the negative battery terminal.

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How to Tune an RX8

Wednesday, May 14, 2014 | Labels: , , , , | 0 comments |
How to Tune an RX8

The Mazda RX-8 is a highly advanced vehicle that can cost a lot of money to maintain. Performing tune-ups and oil changes yourself can be very cost-effective and it will also teach you the ins and outs of the vehicle in case anything needs to be repaired. Tuning your engine takes time and patience, but the benefits far outweigh the negatives.

Instructions

Engine TuneUp Preparation

    1

    Place your gear selector in the Park (P) or Neutral (N) position.

    2

    Turn off all electrical accessories, such as the air conditioner and radio.

    3

    Press the gas to increase speed to 2,500 to 3,500 rpm and wait until the cooling fans turn on. The vehicle will be in park or neutral, so it will not move during this step.

    4

    Release the accelerator when the cooling fans turn on. Wait until the cooling fans stop running before continuing work.

    5

    Connect a diagnostic device (WDS) to the DLC-2. The DLC-2 is located underneath the steering column and to the left of the steering wheel near the pedals. It will look like a rectangular bay that has nothing plugged into it.

    6

    Check that the idling speed of the vehicle is at 760 to 860 rpm for an automatic transmission or 750 to 850 rpm for a manual transmission. The code on the diagnostic device that designates rpm should read "RPM PID."

Inspect the Ignition Timing

    7

    Connect the timing light to the front rotor housing. The front rotor housing is on the front of the engine facing toward the front bumper.

    8

    Turn on the "test mode" on the timing light. In order to enter the timing light into test mode, you must use the "Test Simulation" function.

    9

    Confirm the positions of the "Eccentric Shaft Plates". On the front of the motor, you should see that the front cover of the rotor housing has a white mark on it. The engine itself also has a white mark. The white marks should be lined up correctly.

    10

    Confirm the ignition is -5 degrees. Using the diagnostic device, you should find this under the "SPARK-L" section.

    11

    Turn the test mode off.

Inspect the Idling Speed

    12

    Turn on the "test mode" on the timing light. In order to enter the timing light into test mode, you must use the "Test Simulation" function.

    13

    Verify engine speed, using the RPM DATA function on the diagnostic device. Because you should have all loads turned off --- headlights, air conditioner, heat, defrosters --- turned off, the idling speed should be 760 to 860 rpm for an automatic transmission or 750 to 850 for a manual transmission.

    14

    Turn the "Test Mode" off.

Check That the Idle Mixture Is Within Regulation

    15

    Complete steps 1, 2, and 3.

    16

    Place the exhaust gas analyzer stick into the tailpipe.

    17

    Verify that the emissions level is up to EPA standards. The NOx level should be 0.07. tTe NMOG level should be 0.055, the CO level should be 2.1. The PM level should be 0.01, and the HCHO level should be 0.011.

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How to Free Up Frozen Shock Absorbers

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How to Free Up Frozen Shock Absorbers

There are times when your vehicles shock absorbers freeze, thereby impairing the proper functioning of your suspension system. Releasing the frozen shock absorbers remains a matter of getting in the right position to apply enough torque after lubricating the absorbers with penetrating oil. Applying new absorbers to the suspension system will have you up and running in no time. It is imperative to release the frozen absorbers because your suspension system depends on the absorbers to control the motion of the vehicle. Shock absorbers prevent your vehicle from bouncing on the flexing spring. The absorbers transfer energy created by the spring to a piston, which releases the heat.

Instructions

    1

    Position the jack by using the jacking points of the vehicle, allowing the jack to support the weight of the car. Then lift slightly without lifting the wheels from the ground. Loosen wheel nuts with a wheel brace and remove the wheels. Raise the car slowly until the tires are just above ground.

    2

    Remove the interior covering in the trunk to access the upper shock mounting nuts. If needed, use the pliers and wrench to remove hardware to access the lower shock mounting nuts.

    3

    Spray the upper and lower shock mounting nuts and absorbers with the penetrating oil and allow the oil to soak into the parts before attempting to remove. Wait at least 10 minutes.

    4

    Dislodge the lower and upper mounting nuts and washers with the wrench and pliers, and remove the old shock absorber.

    5

    Mount the lower shock mounting nuts and new shock absorber. Tighten the lower mounting bolts to secure torque with the wrench.

    6

    Install upper grommets and upper mounting nuts. Make sure all grommets are installed in the proper place. Reinstall the wheels. Lower the vehicle and jounce the vehicle four times to settle the grommets.

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How to Replace a Mass Air Flow Sensor in a 3 8 2000 Buick

Tuesday, May 13, 2014 | Labels: , , , , , , , , , , , , | 0 comments |

Replacing the mass air flow sensor on your 2000 Buick 3.8-liter engine is relatively straightforward. The MAF sensor sits on top of the throttle body just above the air intake. The MAF sensor is a flat, plastic piece held in place with several screws and has an electrical connector attached to its left side. Replacement OE MAF sensors are available through the dealer and aftermarket replacements are available from most auto-parts stores.

Instructions

    1

    Open the hood of your Buick and locate the throttle body on the front of the engine. The air intake hose attaches to the front of the throttle body, making it easy to identify.

    2

    Disconnect the electrical connector from the end of the sensor by lifting the locking tab on the connector, then pulling it straight off the sensor. Locate the two screws on the top of the sensor--they are at opposite corners--and remove them with a Torx screwdriver.

    3

    Lift the MAF sensor straight up and away from the throttle body. Discard it and position a new MAF sensor on the throttle body, aligning the screw holes in the sensor with the threaded holes on the throttle body.

    4

    Install the two Torx-head retaining screws through the MAF sensor and into the throttle body. Tighten them with a Torx screwdriver, then push the electrical connector onto the end of the new sensor, making sure the locking tab snaps in place.

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How to Repair Single Stage Urethane Enamel

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How to Repair Single Stage Urethane Enamel

Single stage urethane enamel is a type of automotive paint that is commonly used because it does not require a clear coat, thus reducing costs and the time needed to paint the car. While this is one of the most common and durable types of paint available, it is still susceptible to damage, and you may need to repair the paint on your car. There are many products available that make a small paint repair simple.

Instructions

    1

    Repair any dents and remove any rust. Wash the area to be repaired with dish soap and water. If the damage is fairly extensive, you may want to sand the area, as well. Soak some 600 grit sandpaper in cold water for 10 minutes, then sand gently. It is easy to sand off urethane enamel. Wipe away dust afterward.

    2

    Mask off the area by taping newspaper pieces around it with masking tape or automotive masking tape. This prevents excess paint from getting onto undamaged areas of your car. If the damage is extensive and goes to bare metal, spray the area with at least three coats of primer and sand again. Wait for 30 minutes before continuing the repair.

    3

    Paint the area with automotive repair paint. There are several types: pens, bottles and spray cans. Pens and bottles are for very small repairs and cans are for larger repairs. If you are using a spray can, apply the paint in several light coats, waiting for the paint to dry completely between coats. Try to blend the edges of the paint into the old paint.

    4

    Apply a clear coat over the repaired paint. This is necessary for a large repair. Use several layers of clear coat. Once you have applied the last coat, wait 24 hours, then apply rubbing compound.

    5

    Remove the masking tape and newspaper.

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How to Make a Camaro Key

Monday, May 12, 2014 | Labels: , , , , , | 0 comments |
How to Make a Camaro Key

Chevrolet is the manufacturer of the Camaro, a two-door sports car. Introduced in 1967, the Camaro was one of Chevys major sellers until the company shut down production of the Camaro in 2002, which was declining in popularity. In 2010, the Camaro was re-introduced. If you are the owner of a Chevy Camaro and you need to have a new car key cut for your Camaro youll need to obtain certain information.

Instructions

    1

    Locate the vehicle identification number (VIN) of your Camaro. This number is located on your purchase paperwork, your registration and your insurance card. The VIN will allow Chevrolet to acquire your key code, which tells the key maker exactly how to cut your new key to fit in your vehicle.

    2

    Visit your local Chevy dealerships service and/or parts department. Chevrolets official website allows you to input your zip code to locate the Chevy dealership nearest you.

    3

    Give the service/parts department at Chevy your VIN, your Camaros registration and your photo identification. This information is needed to prove ownership of the vehicle, as Chevy will not cut keys, even with the VIN, without proof of ownership as a theft deterrent. Wait while your key is cut, which only takes a few minutes, and pay for your new keys.

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How to Remove the Front Spindle Nut in a 95 Honda Accord

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The front spindle nut on a 1995 Honda Accord is a single-use nut. This nut contains an outer flange that must be staked into a groove on the end of the axle shaft. The staking procedure prevents the nut from loosening when the vehicle is driven, but necessitates the replacement of the nut when its removed. In order to remove the 36 mm axle nut, the staked portion of the nut must be pounded out of the axle shaft to allow the nut to spin freely.

Instructions

Removal

    1

    Break the front lug nuts loose with a lug nut socket and a t-handle breaker bar.

    2

    Lift the front of the vehicle with a jack and set it down on jack stands

    3

    Remove the lug nuts and wheel. Locate the axle nut in the center of the rotor, on the end of the axle shaft. Align a steel punch with the staked-in portion of the axle nut, then use a hammer to drive the punch into the staked-in portion to undo the staking.

    4

    Place a 36 mm socket on the end of a t-handle breaker bar and place the socket over the axle nut. Ask an assistant to hold a large pry in-between the wheel studs; this holds the hub still so the axle and transmission arent damaged.

    5

    Loosen and remove the axle nut, then discard it.

Installation

    6

    Install a new axle nut onto the axle shaft, and have an assistant hold the pry bar between the wheel studs again.

    7

    Tighten the nut and torque it to 181 foot-pounds with a torque wrench.

    8

    Align a steel punch with the channel on the axle shaft, then strike the punch with a hammer to stake the new nut into place.

    9

    Reinstall the wheel and lug nuts, then lower the vehicle back to the ground. Torque the lug nuts to 80 foot-pounds with a torque wrench.

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About a Catalytic Converter

Sunday, May 11, 2014 | Labels: , , , | 0 comments |
About a Catalytic Converter

Catalytic converters are a vital part of any automotive emission system. These devices use heat to chemically react (catalyze) with harmful emissions like carbon monoxide, nitric oxides and unburnt hydrocarbons and convert them to more inert forms. Theyve been required on all cars sold in the united states since 1975, and have helped to change the landscape of the automotive industry worldwide.

History

    Catalytic converters were first developed in the 1950s by Eugene Houdry, a French-American engineer. They first entered production for use on automobiles in 1973, and were legislated as mandatory in 1975. Other industries soon jumped on the green wagon, applying converters to practically anything with an engine, including forklifts, generators and battleships.

Function

    All catalytic converters function on essentially the same principal. The converter housing contains a grid-like substrate that is designed to reach extremely high heat, finishing the combustion process begun by the engine and vaporizing contaminants. Many converters store excess oxygen from the catalytic process, using it to speed up the reaction under high-stress conditions. The inside of some converters can reach over 1,000 degrees under normal operation, and significantly more under meltdown conditions.

Types

    Older converters used a lead pellet design to capture heat, forcing the exhaust to flow through and around the metal balls, which were trapped in a containing matrix. More modern converters use honeycomb-shaped matrices of platinum-palladium alloy, coated with a wash-coat of silica and alumina, which helps increase efficiency. The newest converters use a ceramic honeycomb which lasts longer, is more efficient and contains little or no precious and expensive platinum alloy.

Converter Drawbacks

    Older catalytic converters were very heavy and restrictive, costing precious horsepower in the deficit days of the 70s and reducing fuel mileage by as much as 10 percent. The newest high-flow honeycomb designs, however, flow significantly better than lead-pellet types. Converters often produce harmful emissions of their own: hydrogen sulfide and ammonia are the most common, but some also produce the organic toxin dioxin.

Cash for Cats

    Catalytic converter theft is rampant in some areas, since older units contain great quantities of the aforementioned precious metals. A typical catalytic converter contains over $200 worth of platinum, palladium and rhodium. But dont break out the reciprocating saw and retirement plan just yet; according to the EPA, the cost to extract these precious metals from used converters makes recycling them for the platinum only slightly more economical than simply ining more.

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Specifications For the FJ Cruiser Roof Rack

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Having a roof rack on your vehicle allows you to haul such things as outdoor sports gear, camping equipment, or luggage. By placing these things on your roof rack, it leaves more interior space for passengers or more gear. Knowing the specifications of your FJ Cruiser roof rack, you will be able to understand what the material you are working with, the weight capacity, the dimensions and special features that the rack offers.

Material

    The undercoat paint of the roof rack is an epoxy powder to prevent rust. The outer paint helps prevent UV rays and accumulation of road dirt and debris. The support beams are steel or aluminum, depending on the manufacturer. The accessory bolts are also made of steel or aluminum.

Weight Capacity

    The weight capacity of roof racks may vary depending on the brand and manufacturer you choose, the normal weight capacity range is 75 to 300 lbs. while driving and up to 600 lbs. of static load. Static load capacities are usually intended for roof top tents and occupants.

Dimensions

    The dimensions, like the other specifications vary slightly depending on manufacturer. The average outer dimensions are 39 inches by 55 inches.

Features

    One great feature of a FJ Cruiser roof rack is that you will not need to drill holes because you use the holes that are already available on the body of the vehicle. The beams of the roof rack for the FJ Cruiser are fully welded together to lower the chance of rattling. Front and rear supports are available for adding lights if you choose to add them. You can add a rear ladder to have better access to the roof if you like.

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How to Install the Windshield in a 73 Camaro

Saturday, May 10, 2014 | Labels: , , , , , , , , | 0 comments |
How to Install the Windshield in a 73 Camaro

You can install a windshield on your 1973 Camaro with the help of a friend. Chevrolet introduced the Camaro to North America in 1967 as a competitor to Fords Mustang. The windshield keeps the roof from collapsing during an accident. It also helps keep you from being thrown from the vehicle. To do this job, you need some supplies that can be found at most auto parts stores. To save money, call your local auto wrecking yard to see whether it has any 1973 Camaro windshields in good condition.

Instructions

    1

    Fit a gasket around the new windshield. Make sure the slit on the gasket will be facing the outside of the Camaro once the windshield has been installed.

    2

    Run a line of sealant along the half channel all around the gasket.

    3

    Wipe some petroleum jelly into the gaskets outer groove, adding some extra to the top and bottom center of the gasket. Line a nylon cord around the outer groove starting at the bottom center of the gasket. Leave a piece of cord at the start and end point.

    4

    Put on your work gloves, and have your helper put on work gloves. Together, put the windshield into the windshield frame from outside the vehicle. Push the nylon cords into the Camaro so they are resting on the dashboard.

    5

    Pull one cord out and around the frame to pull the gaskets lip inside the car. At the same time, have your helper press the gasket onto the outside edge of the windshield frame.

    6

    Allow the sealant to cure for 24 hours before driving.

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Front End Alignment Specifications on a 1995 Nissan Truck

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Nissan introduced the first-ever compact pickup truck to the U.S. market in 1958, back when Nissans were still known as Datsuns. Nissan redesigned its pickup truck several times, giving it a complete makeover in 1986. While several trims of the vehicle were available, Nissan generally erred to its compact pickup simply as the Nissan Pickup until they discontinued production of it in 1997. The mid-sized Frontier replaced the Pickup in 1998, and Nissan introduced the full-size Titan pickup truck in 2004.

General Alignment Information

    The Nissan offered its 1995 Pickup in a variety of two-wheel-drive and four-wheel-drive trims, but all two-wheel-drive trims had the same alignment specs, as did all four-wheel-drive trims. The caster, camber, toe and steering axis inclination (SAI) are all adjustable on the front end of all trims of the 1995 Nissan pickup. The caster is the angle of a vehicles steering pivot, as it is viewed from the side of the vehicle. The camber is the angle that the wheel tilts when viewed from the front of the vehicle. If it tilts out at the top, the camber is positive. If it tilts in at the top, it is negative. The toe is the measurement of a wheels angle in relation to the center line of the vehicle. On most vehicles, the front wheels are intended to point slightly toward each other. The SAI is the measurement of the angle of the steering pivot when viewed from the front of the vehicle. All measurements are given in degrees.

Alignment Specs for the 1995 2WD Pickup

    The caster angle on the front end of the 1995 two-wheel-drive Nissan Pickup should fall between +0.37 degree and +0.5 degree, with a cross tolerance of +0.75 degree. The camber angle should fall between +0.42 degree and +0.50 degree, with a cross tolerance of +0.75 degree. The toe-in should be between +0.8 degree and +0.25 degree. The SAI can range from +0.5 degree to +9.1 degrees. The alignment was not adjustable on the rear end of two-wheel-drive trims of the 1995 Nissan Pickup because it came with a fixed rear axle.

Alignment Specs for the 1995 4WD Nissan Pickup

    The caster angle on the front end of the 1995 four-wheel-drive Nissan Pickup should fall between +0.50 degree and +1.3 degrees, with a cross tolerance of +0.75 degree. The camber angle should fall between +0.50 degree and +0.67 degree, with a cross tolerance of +0.75 degree. The toe-in should be between +0.8 degree and +0.32 degree. The SAI can range from +0.5 degree to +8.1 degrees. As with the two-wheel-drive trims, the four-wheel-drive trims of the 1995 Nissan Pickup truck came with a fixed rear axle and the alignment was not adjustable on the rear end.

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Types of HID Bulbs

Friday, May 9, 2014 | Labels: , , , | 0 comments |

A high intensity discharge (HID) light bulb uses specific gases to produce the light seen in the bulb. Depending upon the gas used, the bulb may be very white or more blue on the spectrum. The bulb holds the gas within a vacuum of pressure inside the glass structure. HID bulbs vary in size and wattage, and are used for homes and cars alike.

Mercury Vapor

    This high intensity vapor bulb contains mercury vapor inside the glass bulb. When electricity is sent to the bulb, the vapor is heated until it reaches a point where light is emitted. With mercury, the bulb may display as bluish, rather than pure white or yellow (like some popular incandescent bulbs do.) Mercury vapor bulbs are often used in homes as an energy-saving alternative to incandescents, although compact fluorescent light (CFLs) have begun to replace mercury vapor HIDs.

Metal Halide

    Metal halide bulbs contain a mixture of metals, including thallium and sodium, along with mercury vapor. The metals are mixed to provide one of the better color-lecting bulbs (meaning it shows true colors, rather than emitting a hue) as described by Greenbuildingadvisor.com. Metal halide bulbs are favored as a replacement to other forms of HID bulbs because of this quality, and because they do not need excessive time to warm up and illuminate.

Pressurized Sodium

    Pressurized sodium bulbs produce light by heating xenon gas until a combination of sodium and mercury cause sodium electrons to release and glow. High-pressure sodium (HPS) bulbs are the yellow glowing lights used along many major roads and throughout cities. With 10 times more lumens than an incandescent bulb, pressurized sodium bulbs are much brighter and can reach greater distances. Low-pressure sodium lights are used primarily by astronomers, since the intense orange light emitted can be filtered for space observation.

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The Installation of a 1997 Chevrolet Brake Controller

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Modern vehicles, such as a 1997 Chevrolet, may have an anti-lock braking system (ABS) that prevents the wheels from locking in an emergency stop. The brake controller is also known as an Electronic Brake Control Module (EBCM). It monitors the rotational speed of each wheel and decreases the braking force to a wheel that is rotating significantly slower than the other wheels. The procedure for installing an EBCM is generally the same for most Chevrolets made between 1997 and 2000.

Instructions

    1

    Locate the EBCM. Its under the dashboard to the left of the steering column.

    2

    Squeeze the pressure tabs on the bracket for the EBCM to release it from its bracket.

    3

    Detach the electrical wiring harness from the EBCM, and remove the EBCM from the vehicle.

    4

    Plug the electrical wiring harness into the new EBCM. The harness will make an audible click when the connection is secure.

    5

    Install the new EBCM to its mounting bracket and secure it in place with the pressure tabs on the bracket.

    6

    Connect a bi-directional scan tool to terminal 9 of the data link connector (DLC). The DLC is in the instrument panel to the left of the steering column. Read and correct any diagnostic trouble codes related to the braking system. Disconnect the bi-directional scan tool from the data link connector once youve read and addressed the codes.

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What Is a Remanufactured Air Flow Sensor

Thursday, May 8, 2014 | Labels: , , , , , , | 0 comments |
What Is a Remanufactured Air Flow Sensor?

Cars need to breathe. Too much or too little air will cause big problems for your engine. Make sure you know what a remanufactured air flow sensor is, how it helps your vehicle breathe and when you may need one.

Air Flow Sensor Basics

    The air flow sensor (AFS) measures how much air enters the engine on vehicles that have an electronic fuel-injection system. The sensor allows the vehicle to let more or less air into the engine, which controls idle speed and acceleration.

Remanufactured Definition

    A remanufactured part is different from a rebuilt part. When you rebuild a part, you only replace the broken pieces. When something is remanufactured, the entire piece, called the core, is taken apart. All pieces are then cleaned, repaired or replaced.

When Your AFS Fails

    If your vehicle begins to stall, misfire or accelerate slowly or not at all, you might need to replace your AFS. In this case, a remanufactured sensor will cost less than a new one. Have your vehicle checked by a certified mechanic before buying or trying to replace it yourself.

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How to Replace an 02 Sensor On a 1997 Mazda Protege

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The 1997 Mazda Protg has a single oxygen sensor threaded into the exhaust manifold. When the sensor fails, it will trigger the "Check Engine" light on your cars instrument panel, and your cars gas mileage will substantially decrease. If you want to avoid losing money at the gas pump, purchase a new sensor from an auto parts store and replace it at home.

Instructions

    1

    Raise the Protg with a jack and secure the car on jack stands. Locate the oxygen sensor threaded into the exhaust manifold. The exhaust manifold is located beneath the intake at the base of the engine and is connected to the exhaust pipe. The oxygen sensor resembles a spark plug threaded into the manifold with an electrical wire connected to the top.

    2

    Pull the electrical connection apart to disconnect the wiring harness from the sensor. Remove the oxygen sensor from the manifold with a wrench.

    3

    Coat the new sensor threads with anti-seize compound. Insert the new sensor by hand. Tighten the sensor with the wrench. Push the electrical connection together until it locks.

    4

    Raise the car slightly with the jack. Remove the jack stands and lower the jack to return the car to the ground.

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Tips on Taking a Duramax to GM for Service

Wednesday, May 7, 2014 | Labels: , , , , , , , , | 0 comments |

Vehicle manufacturers often recommend that their vehicles be taken back to the dealership for service and parts, in order to make certain all work is done properly and in accordance to any warranty specifications. Taking your Duramax diesel truck back to GM for service also improves its trade-in and re-sale value because you will have a documented service record proving the quality of care your vehicle has had during its time with you. There are several things you can do to maximize the service you get when you take your diesel truck to GM for service.

Qualifications

    Before you take your Duramax diesel to the dealership for servicing, you need to talk to the dealerships service department and make certain that they have a certified Duramax diesel mechanic on staff to work on your trucks engine. Many dealerships and mechanic shops will hire uncertified technicians to do a lot of the minor repair jobs, but if you want the best quality work, you need to make sure everyone who will be touching your vehicle has been officially certified by the National Institute for Automotive Service Excellence (ASE). Uncertified mechanics may not have had the proper training or developed the skills they need to perform proper repairs on your vehicle. Improperly done repairs can lead to a number of different headaches down the road.

    If your nearest GM dealership does not have an ASE or certified diesel mechanic on staff and available to work on your truck, find a different dealership to take your vehicle to. Make sure to document your request for a certified mechanic in the paperwork when you drop your truck off.

Documentation

    Document every communication between yourself and the dealership in writing. When you bring your vehicle in for service, provide the mechanics with a list of problems that you are experiencing to make sure that they are aware of all problems and none will be forgotten during the repair process. Make sure you get a list of every part that was adjusted or changed on your vehicle, as well as information about replacement warranties. Most replacement auto parts come with some form of warranty. If you believe the repair on your vehicle should fall under warranty, read your warranty and bring a copy of it with you when you take your vehicle in for servicing.

Educate Yourself

    The best protection for any diesel truck owner who is bringing a vehicle in for repairs is a solid understanding of how the engine, in this case the Duramax, works and what needs to be repaired. Read your owner manual and any recall information to keep tabs on potential problems.

    A strong understanding of the problem and solution will make you an educated consumer. Being well educated about your truck means you will be able to understand what your mechanic is telling you is wrong with the vehicle as well as the benefits and potential ramifications of repairs. Do not be afraid to ask your mechanic plenty of questions until you can thoroughly grasp the problem.

    Being well educated about your truck will also help you avoid unnecessary work that the dealership may promote in order to increase their profit margin.

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How do I Change a Drive Belt on a UK Mercruiser Engine

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The UK Mercruiser engine is a marine engine that comes in sizes ranging from 3.0 to 5.7 and bigger. The front engine accessories on the Mercruiser engine are controlled by a drive belt. When the engine is running, the drive belt is driven around each engine accessory by the crankshaft pulley on the bottom of the engine. Excessive use and heat exposure can cause the belt to weaken. Once the belt weakens, it can fray or crack. Change the belt out at the first sign of any damage to prevent the engine from shutting down.

Instructions

    1

    Unbolt the cover from the top of the UK Mercruiser engine with a ratchet and a socket. Pull the cover off so that the front of the engine can be accessed.

    2

    Locate the alternator on the front right hand side of the engine. Loosen the alternator mounting bolts with a ratchet and a socket. The alternator has a slide bracket attached to the top of the alternator that tensions the drive belt.

    3

    Loosen the bolt in the center of the slide bracket with the ratchet and a socket. Turn the adjustment bolt that is located on the end of the slide bracket counter-clockwise with the ratchet and socket until the belt tension is loose.

    4

    Pull the belt off of all of the engine accessory pulleys. Place the belt to the side. Slide the new drive belt around the alternator pulley first and then around the water pump pulley, power steering pump pulley and the crankshaft pulley. The belt will only fit in one direction around the engine accessories so there is no need for a routing diagram.

    5

    Turn the adjustment bolt on the alternator slide bracket clockwise to tighten the belt. Once the belt is tight, push in on the belt with your hand. The belt should have no more than a half-inch of free play. If so, continue to tighten the belt until there is only about a half-inch of free play in the belt. Tighten the bolt in the center of the slide bracket down tight with the ratchet and socket. Tighten the alternator mounting bolts down tight with the ratchet and socket.

    6

    Crank the UK Mercruiser engine for about fifteen seconds and then shut the engine back off. Recheck the tension of the belt. Adjust the tension if needed and reinstall the cover over the engine.

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Types of Exhaust Resonators

Tuesday, May 6, 2014 | Labels: , , , | 0 comments |
Types of Exhaust Resonators

Sound waves are energy-containing pressure waves created when a moving object quickly displaces the air around it. These pressure waves have certain physical dimensions, the most constant of which is frequency, or the distance between the strongest part of the pressure wave and the weakest part. Mufflers are tuned with channels and passages designed to capture, lect and dissipate certain wavelengths, but no standard muffler can capture all of them. Resonators are small mufflers designed to control frequencies the main muffler cannot.

Expansion Chamber

    An expansion chamber is the simplest type of resonator and is essentially just a section of tubing that is much larger in diameter than the main tubing. The expansion chamber will capture any frequencies with a wavelength shorter than or equal to its length, causing them to bounce around inside the canister and cancel out. The expansion chamber is cheap and easy to produce but has a narrow range of frequency control.

Dissipative Muffler

    A dissipative muffler starts out as an expansion chamber, but contains metal or fiberglass packing material that helps absorb the sound energy. The packing material is soft and pliable, allowing it to vibrate. This allows the sounds pressure energy to express on the packing material rather than the air, reducing its volume. Dissipative mufflers can use either a perforated core (a section of tubing in the center with many holes drilled through it) or a louvered core (a section of tubing with vents punched in it) to allow sound to enter the packing material while keeping the material where it belongs. Commonly called "glass-packs" or "cherry bombs," these high-flowing resonators are among the most common today.

Chambered Resonators

    Also known as a Helmholz resonator, the "baffled" or "chambered" muffler uses a series of different sized cavities and chambers to catch sound waves and lect them back on themselves, thus canceling them out into an indistinct buzz. Helmholz resonators may utilize a single open chamber with several, angled metal plates (or "baffles"), a series of short, internal, perforated tubes, a separate expansion chamber containing packing material or any combination of the three. Helmholz resonators do an exceptional job of attenuating (canceling) the frequencies they are designed to target but may have little to no effect on frequencies outside their range. These resonators are designed to catch only the frequencies that the primary muffler cant and are generally tuned to work only with a specific engine/muffler combination. A chambered resonator may or may not produce the same exhaust note when used with a different engine or muffler.

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Difference Between Front End 4 Wheel Alignment

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Difference Between Front End & 4-Wheel Alignment

Wheel alignment adjusts the wheel angles so that they are parallel to one another and to the ground. Proper wheel alignment and related maintenance is critical to keeping a vehicle in top condition. Wheel alignment is also important for safety reasons--poor alignment can result in issues regarding uneven tire wear and tracking, as well as create steering problems.

How Wheel Alignments Are Performed

    Wheel technicians will test drive your car prior to performing service on it.
    Wheel technicians will test drive your car prior to performing service on it.

    Wheel alignment technicians check an automobiles alignment by test driving it prior to servicing it. Test drives provide the technician firsthand knowledge of steering and tire performance, giving him important information that will allow him to effectively diagnose any issues.

Front-Wheel Alignment

    A car that pulls to one side while driving may require a front-end alignment.
    A car that pulls to one side while driving may require a front-end alignment.

    Front wheel alignment service inspects and adjusts the alignment of the vehicles front tires and axles. A car that regularly pulls to one side or has uneven tire wear indicates the need of a front-wheel alignment, especially when confirmed by a technician. As of 2010, front-end alignment can run approximately $30 to $70, depending on the company and location.

Four-Wheel Alignment

    Four-wheel alignment inspects all tires, but technicians may perform it in two different ways. A wheel technician can inspect all four wheels but only service the two front wheels, or he can inspect and service all four wheels, which is known as a full four-wheel alignment. Full alignment services are more expensive than other types of alignment services because of the extensive work. As of 2010, this service can cost between $50 to $100 depending on the company and its location.

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How to Replace an O2 Sensor on a 1996 Nissan Maxima

Monday, May 5, 2014 | Labels: , , , , , , , , , , | 0 comments |
How to Replace an O2 Sensor on a 1996 Nissan Maxima

The 3.0-liter V-6 engine of the 1996 Nissan Maxima contains three oxygen sensors in the exhaust system. There are two upstream sensors in the front pipe just below the manifold flanges, and theres a third sensor down after the catalytic converter. Auto parts stores can determine which sensor has failed by reading the "check engine light" code the sensor has tripped. Most will perform this service for free in order to sell the parts to the customer.

Instructions

    1

    Apply the parking brake of the 1996 Nissan Maxima.

    2

    Hoist the front of the vehicle on one side with the car jack high enough to place a jack stand under the front frame rail. Repeat this for the other front side so the entire front axle of the car is elevated.

    3

    Put on the safety glasses. Locate the sensor being replaced by crawling under the vehicle. One sensor is located in the drivers side front pipe up near the manifold, another is in the shorter pipe (closer to the firewall) on the passengers side front pipe assembly, and the downstream sensor is located after the catalytic converter near the center of the undercarriage.

    4

    Disconnect the plug of the oxygen sensor from the plug of the harness.

    5

    Place the wire of the sensor through the opening of the 22-mm box-end wrench or in the slot of the O2 sensor tool. Place the wrench or tool onto the hex-head of the sensor.

    6

    Turn the wrench or tool (with a ratchet) to the left to remove it from the O2 sensor port. The sensors only have four to five threads, so once loosened, the sensor will quickly come out of the port.

    7

    Thread the replacement sensor into the port by hand. Tighten it with the wrench or tool and ratchet. Be caul not to overtighten the sensor. The threads are delicate and can be easily stripped. Tighten it snug only.

    8

    Connect the plug of the replacement sensor to the harness plug.

    9

    Collect the tools and other material from under the Maxima before lowering it to the ground.

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Description of Cylinder Head Valves

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Description of Cylinder Head Valves

Cylinder head valves are a critical component of an engine. These valves regulate the intake of the fuel air mixture from the fuel system and the exhaust from the combustion process.

Cylinder Head Valves

    The valves themselves are simple parts. Machined out of a single piece of steel, they resemble long rods that flare out at the bottom into a long circular base. Each cylinder in an engine has a minimum of two. One for intake and one for exhaust.

The Valve Train

    The cylinder valves are operated by the valve train. The valve train is a series of lifters, roller rocker arms, rods, springs and a cam shaft. The cam shaft turns and oval lobes push the rods up, tilting the rocker arms which push the valve open. As the cam shaft continues to turn, springs on the valve and rods return to their original position and the valve closes.

Cylinder Valve Adjustment

    Every maker and model of engines, has its own requirements for adjusting or repairing valves. Special tools to compress valve springs and adjust lash are required. Aftermarket tools and valve trains are a big part of the engine-building community.

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1992 F150 Fuel Check Valve Recall

Sunday, May 4, 2014 | Labels: , , , , , | 1 comments |
1992 F150 Fuel Check Valve Recall

On July 19, 2001 the Ford Motor Company issued a fuel system gasoline recall regarding a damaged check valve in the fuel pump sender assembly of F-Series pickup trucks. The potential number of vehicles affected is 1,556,221, according to the recall notice.

Affected Vehicles

    The vehicles affected by this recall are 1990-1993 Ford F-Series pickup trucks equipped with dual fuel tanks. The recalled vehicles will have a 4.9, 5.0, 5.8 or 7.5-liter gasoline engine.

Problem

    Vehicles affected can experience the transfer of fuel from one tank to the other due to a malfunction of the check valve in the fuel system. When fuel returns to the tank not being used, which is called cross flow, the non-operating tank capacity can be exceeded, which can cause fuel to run out past the filler cap and possibly create a fire hazard.

Solution

    Ford has extended the warranty for possible fuel cross flow to 12 years or 150,000 miles from the start date of the warranty, whichever comes first. Dealers will repair the fuel cross flow condition at no charge.

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How to Replace the Turn Signal Bulb in a 2005 Volkswagen New Beetle

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How to Replace the Turn Signal Bulb in a 2005 Volkswagen New Beetle

Knowing how to maintain your vehicle can save you time and money. However, maintenance on your vehicle can be a bit challenging. Learning the basics, such as how to replace your turn signal bulbs, can be tricky but also one that is rewarding for both you and your wallet.

Instructions

    1

    Open the trunk of your vehicle and remove the round panel directly behind the taillight assembly.

    2

    Unscrew the exposed black knob to release the back light casing.

    3

    Locate the release tab on the light and pull out the casing. The release tab should be in the gap between the light casing and the portion of the vehicle closest to the hatch back door.

    4

    Find the two exposed light switches on the back of the exposed light. One of the switches is for your vehicles brake light and the other is for the turn signal.

    5

    Disconnect the wires on the back of the turn signal and turn the switch counter-clockwise to remove.

    6

    Remove the old bulb and with the clean cloth, insert the new bulb. The bottom of the bulb must be lined up properly in order to secure itself in the casing.

    7

    Replace and reconnect the turn signal switch and wires. Replace the casing and secure the black knob and panel.

    8

    Turn on the turn signal to ensure that it is working properly.

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How to Program a 99 Land Rover HSE Homelink Remote to the Garage

Saturday, May 3, 2014 | Labels: , , , , , , , , , , , | 0 comments |

The lions share of Land Rovers success is that it belongs just about everywhere. A Land Rover can belong in the verdant green Amazon as easily as it can in the neon glitz and glam of South Beach or Paris. It can climb the Malvern Hills of England, or it can ferry a bottle of champagne to the snowy mountain peaks of Argentina. Doubtless, if it could speak, the typical Land Rover would see its Homelink control system as something of an escape button. After all, a garage is probably the only place on Earth where this legend of trail and terazzo doesnt belong.

Instructions

    1

    Park in front of your garage door, and use the garage door transmitter to open it. Identify the three Homelink buttons; the garage door button and the two others. The exact color and location of the buttons will vary by the Homelink unit manufacturer.

    2

    Press and hold the two buttons that arent the garage door button. After approximately 20 seconds, the Homelink indicator light will flash. Release the buttons.

    3

    Hold your garage door opener up to the Homelink unit, and simultaneously press and hold the garage door buttons on the Homelink unit and on your garage door opener. The Homelink unit will record the garage door openers radio frequency.

    4

    The Homelink light will flash slowly, then quickly. Release both buttons. Press the Homelink garage door button; if the indicator lights up solid, then programming is complete. If it flashes and then turns solid, proceed to the next step.

    5

    Get out of the vehicle and locate the "learn" button on your garage door opener head motor that opens and closes the garage door. Within 30 seconds, get back into the vehicle and press and hold the Homelink button for two seconds. The indicator light will flash.

    6

    Press and hold the button two to three more times, until the garage door closes. The Homelink system and garage door head are now synchronized.

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Where Is the Horn on a 2000 Ford F 250

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For 2000 Ford F-250 trucks, the horns are mounted behind the radiator grille. Removing the horns requires detaching one retaining bolt. An electrical connector also links the horns themselves to the horn pad inside the vehicle.

Replacement

    Generally, car horns are not off-the-shelf items. To obtain a replacement, a F-250 owner would need to order through a dealership or an online retailer. The mechanical replacement process should only take a few minutes. Once the F-250s hood is opened, the horn can be located behind the grille. After the wiring is disconnected, only one bolt needs removal.

The Steering Wheel

    The F-250s horn can be sounded by pressing a component on the steering wheel. The horn also has components within the steering wheel, and getting to them requires partially dismantling the steering wheel itself. The horns electrical connections and wiring are near the airbag module. For reasons of safety, the F-250s airbag system should be disarmed before attempting to dismantle the steering wheel.

Disarming the Air Bags

    Disarming the F-250s air bag system requires opening the trucks hood. Remove the negative cable from the batterys negative terminal. Then, remove the positive cable from the positive terminal. Wait five minutes or more. The F-250 will have residual power within the vehicle. It needs to drain out or the air bags could still deploy.

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Oxygen Sensor Types

Friday, May 2, 2014 | Labels: , , | 0 comments |
Oxygen Sensor Types

Oxygen sensors provide information to the engine computer used to adjust the fuel mixture for efficient engine operation. There are two basic types of oxygen sensors and the sensors are used in two locations in many vehicles.

Unheated

    Oxygen sensors create their own electricity, but must be hot to do so. Older oxygen sensors are unheated, relying on heat from the engine exhaust to warm the sensor. Unheated oxygen sensors are easily identified as they have one or two wires connected to the sensor.

Heated

    Automobiles started using heated oxygen sensors in the 1990s; these oxygen sensors have an electrical heating element to warm the sensor. The advantage of heated oxygen sensors is they operate more quickly at startup than unheated sensors. Heated sensors have three or four wires connected to the sensor, with the added wires being used to operate the heating element.

Front and Rear

    Vehicles manufactured from the mid-1990s have oxygen sensors located in the exhaust system above and below the catalytic converter. The two oxygen sensors are used to determine changes in the exhaust gases after they have passed through the converter. If the system does not note a change, a dashboard light will indicate a problem to the driver.

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How to Measure an Axle Shaft

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How to Measure an Axle Shaft

Axle shafts are used on most non-commercial vehicles to allow the drive wheels of your vehicle to move in a circular manner. The shafts are located in your tires wheel well, near the differentials. They stretch across the bottom of the car, connecting two wheels together. Obtaining a measurement for an axle shaft is necessary when the axle shafts need to be replaced.

Instructions

    1

    Locate the axle shaft in your tire well. The axle shaft will have a large, grooved bearing near the center of your tire.

    2

    Place one end of the measuring tape at the edge of the grooved bearing of the axle shaft. Have someone hold the tape measure in place.

    3

    Extend the tape measure across the axle bearing until you reach the connected tire. Measure the length based on the distance from one tires grooved bearing to the other tires grooved bearing.

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How to Change the Catalytic Converter on a Chevy Silverado

Thursday, May 1, 2014 | Labels: , , , , , , , , , | 0 comments |
How to Change the Catalytic Converter on a Chevy Silverado

The catalytic converter regulates and reduces pollutants within the vehicles exhaust. Vehicles are required by law to have them, so you need to replace them if they are no longer working. On a current Chevy Silverado, the catalytic converters are welded to the front exhaust pipe assembly, so replacing a catalytic converter means replacing the entire front exhaust pipe assembly. This process can differ on older models (specifically ones made prior to 2007), so check with your mechanic.

Instructions

    1

    Raise the truck and support it on jack stands.

    2

    Disconnect the electrical connectors for the converters upstream and downstream oxygen sensors. Unscrew and remove the sensors using an oxygen sensor socket.

    3

    Unscrew and remove the three nuts that are on the upper-left and right flanges connecting the front exhaust pipe assembly to the exhaust manifolds flanges using a wrench. Remove the nuts for the rear flange of the front exhaust and remove the front exhaust pipe.

    4

    Install new flange gaskets onto the three mounting flanges of the replacement exhaust pipe (which will include the replacement converters).

    5

    Coat the threads on the mounting nuts and bolts with anti-seize compound. This includes the threads on the oxygen sensors.

    6

    Install the exhaust pipe system and securely tighten the nuts and bolts for the three flanges connecting it to the manifold and the rest of the exhaust system.

    7

    Connect the upstream and downstream oxygen sensors to the front exhaust pipe using the same socket as before.

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500 Holley Carburetor Specs

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500 Holley Carburetor Specs

The Holley Performance Products company, based in Bowling Green, Kentucky, manufactures and repairs the Holley 500 Two Barrel carburetor as part of its full lineup of street performance, racing, specialty and marine carburetors. Holley carburetors are prominently known for their use by the National Association of Stock Car Auto Racing, Inc. (NASCAR). The Holley 500 Two Barrel carburetor can be installed in Ford, Chrysler and General Motors factory engines.

Features

    The Holley 500 Two Barrel carburetor is controlled by a manual choke. The carburetor features a 50-cc accelerator pump, and is suitable for street racing and officially sanctioned, oval-track racing organizations like NASCAR. The Holley 500 features one timed spark port, one full vacuum port and one PCV port. The Holley 500 Two Barrel carburetor is not compatible with automatic overdrive transmissions.

Specifications

    The Holley 500 Two Barrel carburetor has a primary metering jet rating of 73. The pump discharge nozzle has a rating of 0.028, and a power valve rating of 50. The Holley 500 Two Barrel carburetor is 12.250 inches in length, 11 inches in width and 7.5 inches in height.

Modifications

    The Holley 500 Two Barrel carburetor can be further modified with the application of several optional parts, including a Chrysler throttle lever extension, an electric choke, a manual choke control cable, a de-choke linkage, a jet kit and a Ford automatic transmission bracket kit. The Holley 500 Two Barrel carburetor can be used to modify Ford, Chrysler and General Motors factory engines.

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